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COMPOSITE PRESSURE VESSELS

for Compressed Gases, Liquids Cryogens and Propellants

 
Built to Specifications

 
Amalga Composites, Inc. has the capability and expertise to produce built-to-spec fiber-reinforced composite pressure vessels in a wide range of sizes and operating pressures.  Amalga Composites, Inc. can meet the highest design and production standards.

 
Materials

Composite pressure vessels are commonly constructed with a filament overwrap of fiberglass, carbon fiber or Kevlar in customized resin systems.
  • Fiberglass - the most frequently selected filament material for manufacturing pressure vessels, has excellent tensile properties and is the least costly of all materials available.
  • Carbon Fiber - used when stiffness and weight considerations are critical. When a metal liner is required, the elongation of the liner and the fiber reinforcement must be matched. The tensile strength of carbon fiber is comparable to fiberglass, but the tensile modulus of carbon fiber is 4 times higher.
  • Kevlar - used when exceptional strength and weight reduction is necessary. Kevlar has a high tensile strength and a high tensile modulus.

Pressure Vessel Applications

Composite pressure vessels are used in a wide variety of applications. Amalga Composites has produced pressure vessels that have been used for:
  • Air suspension reservoirs for passenger rail cars 5000 cubic inch, 150 psi
  • Pneumatic brake reservoirs for passenger rail cars 7000 cubic inch, 150 psi
  • Air propulsion reservoir for passenger rail cars 900 cubic inch, 150 psi
  • Portable water storage tanks for passenger rail cars 250 gallon, 45 psi
  • Air starter reservoirs for diesel engines (45 and 60 gallon, 150 psi)
  • Nitrogen gas storage vessel 180 gallon, 400 psi
  • Nitrogen gas storage vessel (30 gallon, 800 psi)
  • Propane gas storage vessel (45 and 60 gallon, 400 psi)
  • Aircraft water storage vessel (80 gallon, 80 psi)
  • Compressed natural gas fuel tanks 5 to 55 gallon, 3600 psi
  • Air storage tanks (portable air supply)
  • Air spring reservoir for machine tools
  • Various prototype and experimental pressure vessels

905 CU.IN.CAPACITY--8.5" diameter x 19.5" long
     3/4" NPT ports each end, 3/8" NPT drain port on bottom
5000 CU.IN.CAPACITY--8.5" diameter x 101" long, two 2" NPT ports on top
     3/4" NPT ports each end, 3/8" NPT drain port on bottom
7000 CU.IN.CAPACITY--20" diameter x 29.5" long
     3/4" NPT ports each end, 3/8" NPT drain port on bottom
30 GALLON CAPACITY--15.5" diameter x 35" long
     #20 SAE side port
45 GALLON CAPACITY--14" diameter x 71" long
     1" SAE port one end
60 GALLON CAPACITY--26" diameter x 31.5" long
     1" SAE port one end
180 GALLON CAPACITY--26.5" diameter x 91" long
     2" SAE port each end
250 GALLON CAPACITY--25" diameter x 128" long
     2" NPT port one end, 1-1/2" NPT drain one end
     3/4" NPT top port one end, 1/2" NPT port lower side one end
     1/2" NPT port upper side one end
     3/4" NPT port lower side one end